A Symbol of Excellence in Aviation

Capabilities of Aircraft Group



Aircraft Maintenance, Repair and Overhaul (MRO)


  • Delta/GV inspection of Mirage III/V aircraft
  • Depot level maintenance of Falcon DA-20 aircraft
  • Depot level maintenance of Agusta AW-139 helo
  • Mirage Pressure Refuelling (MPR) air to air refuelling modification of Mirage aircraft
  • Hot harmonization of Mirage aircraft and its variants
  • Aircraft Weapon and Avionics system Modifications
  • Structure repair and wing overhaul of Mirage aircraft
  • Structure repair of SAAB aircraft


MRF Mirage Rebuild Factory

Components Maintenance, Repair and Overhaul (MRO)

  • Complete MRO setup for Mirage III/V aircraft components
  • Martin Baker certified facility for overhaul of MK-4 and OM-6 Ejection Seat for Mirage (III/V) Aircraft
  • Trial repair of Non-Mirage components
  • Depot level maintenance of JF-17 emergency oxygen system components
  • Depot level maintenance of K-8 Aircraft starting system components
  • Depot Level maintenance of C-130 Landing gear components


MRF Mirage Rebuild Factory

Special Processes and Parts Manufacturing

  • Aircraft painting according to American Federal 595 and French Air 8104 standards of Mirage, F-16, JF-17, DA-20, Cessna, Mushshak, K-8, AW-139 and other light body aircrafts
  • Non Destructive Inspection (NDI) technique includes Penetrant Testing (PT), Magnetic Particle Inspection (MPI), Ultrasonic Technique (UT), Radiography Technique (RT) and Videoscopic inspection
  • Capability of NDI of Mirage, SAAB, JF-17 and UAV aircraft
  • PCAA ANO-001 approved CNC pipe bending facility for Mirage, SAAB and DA-20 aircraft
  • Reverse Engineering and Additive Manufacturing of Aircraft Parts
  • Investment Casting
  • Aircraft Flexible Hose Manufacturing


MRF Mirage Rebuild Factory

Capabilities of Engine Group MRF


MRF Mirage Rebuild Factory

Special Processes


The special processes available at Engine Group include: -


(Surface Treatment) Electroplating

Repair and Fabrication Wing has the facility to accomplish Chrome, Nickel, Silver, Cadmium, Zinc, Copper, Phosphate, Chromate, Alodine, Anodization, Electroless Nickel and Diffused Nickel Cadmium electroplating up to maximum job size of 18 inches and the plating layer, ranging from 0.0006 mm to 0.40 mm. Repair and Fabrication Wing has a facility of Anodization of Aluminum & Aluminum Alloy coating up to the maximum size of 12 inches.


Heat Treatment

Heat Treatment processes includes Hardening, Annealing, Normalizing, Tempering, Quenching & Carburizing. Heat treatment furnace has its operating limit up to Max temperature of 1150 ̊C.


Machining

The following Machining processes are available:

  • CNC Turning (Vertical & Horizontal)
  • CNC Milling
  • CNC Grinding
  • CNC Jig Boring
  • Fitting (Threading, Drilling & Bush Fitting)
  • Precision Machining

Welding

The following Welding processes are available:

  • Resistance Welding (Seam, Spot)
  • GTAW (Gas Tungsten Arc Welding) through Machine & Manual
  • Brazing (Torch, Induction) Process
  • SMAW (Shielded Metal Arc Welding)

Metal Process

The following Metal processes are available:

  • Scribing
  • Marking
  • Cutting
  • Fitting / Adjustment
  • Riveting
  • Blanding
  • Re-working
  • Grinding
  • Trimming
  • Planishing
  • Re-shaping Dimensional Inspections

Thermal / Plasma Spray Coating

Flame Spray & Plasma Spray are available for Thermal Barrier Coating. The facility is NADCAP & GE (AE) & Snecma certified. Plasma spray is used for dimensional buildup, up to 1.5 mm thickness. Moreover, providing Wear and Tear Resistance, Corrosion Resistance and Heat Resistance. MRF is certified for 13 Powders & 04 Wires advance Thermal Barrier Coating techniques. Furthermore, HVOF (High Velocity Oxy Flame) capability is also available for Boeing Aircraft parts.


Shot Peening

State of art automated Boeing certified facility is available for commercial airplanes as per set standards. Following are the special features of this machine:

  • Auto Rotation Fixture
  • Precision Regulator Assembly with Electrical Controlled Motor
  • Suction Blast Gun Assembly
  • Suction Hopper with Level Sensor
  • Magna Valve Shot Flow Controller

Painting

Following Painting facilities are available:

  • Thermostable Varnish
  • High Temperature Silicone Paint
  • Aluminum Pigment Paint
  • Epoxy Silicone Paint
  • Phosphate Primer (SF-3)
  • Synthetic Resin Paint (Magnesium / Aluminum)
  • Glycerodthalic Varnish
  • Phenolic Varnish
  • High Temperature Epoxy Paint
  • Sermetal Paint

Rubber Application

Following techniques of Rubber application are available:

  • Silicone Rubber (Safe guard for metal)
  • Sealant Application (Pre-air leakage)
  • Anti-galling Compound (Corrosion Elimination friction)
  • Sermetal application (High Temperature Resistance)

Other Special Processes


  • Plasma and HVOF Processes
  • Penetrant Testing
  • Magnetic Particle Testing
  • Eddy Current Testing
  • Ultra-Sonic Testing
  • Radiography
  • Radioscopy

MRF Mirage Rebuild Factory

Assembly / Disassembly and Testing Facilities for Engine and Accessories


The capabilities related to Assembly / Disassembly and Testing Facilities for Engine and Accessories include: -

  • Engines Assembly and Disassembly Docks
  • Assembly and Disassembly benches for engine accessories
  • Test Bed for ATAR, F100, TFE731 and Turboprop Engines
  • Oil and Fuel Accessories Test Benches
  • Special Bearing and Kinematics checking facilities
  • Static and Dynamic Balancing Machines
  • Inspection services for all engines at MRF

MRF Mirage Rebuild Factory

Calibration Processes


The Calibration Processes available at Engine Group include: -

  • Hygrometers
  • Vernier Calipers
  • Dial Test Indicator
  • Gauge Blocks
  • Weighing Scales / Masses
  • 3-axis Measurements
  • Analogue / Digital Multimeters
  • Analogue / Digital AC / DC Power Supplies
  • AC / DC Panels Meters
  • Frequency Counters & Signal Generators
  • Meggers / Insulation Meters
  • Temperature Baths / Furnaces
  • Temperature Gauges (with thermocouples)
  • Torque Wrenches / Meters
  • Pressure Gauges (Air/water/Hydraulic)

MRF Mirage Rebuild Factory

Documentation Processes


The Documentation Processes of Engine Group consists of: -

  • Engine production software for tracking of Engines, Accessories, Parts and sub parts
  • Repair, Inspection, Assembly and Testing controlled through software
  • Technical Order Distribution Office
  • Method Design Offices which establishes and controls Repair and Assembly schemes of all parts and accessories.